CNC Drilled Brackets|Custom Precision Hlau Brackets
Kev cai CNC drilled brackets pab raws li tus qauv mounting, koom, thiab thauj khoom -cov kabmob cov khoom hla cov khoom siv sib dhos. Machined los ntawm cov phaj khoom, extrusion, los yog thaiv cov Tshuag, cov brackets no muaj precision-drilled, counterbored, countersunk, thiab tapped qhov qauv sib xyaw ncaj qha nrog milled mounting ntsej muag.
Ua rau cov neeg siv khoom siv engineering specifications, peb hauv - lub peev xwm hauv tsev muaj xws li 3-axis, 4-axis, thiab 5-axis CNC machining chaw ua ke nrog ntau qhov ntxaiv drilling thiab tapping chaw nres tsheb. Qhov kev teeb tsa no ua kom muaj qhov tseeb nruj rau cov qhov sib txuas ntawm cov ntaub ntawv siv, tshem tawm cov teeb meem kev sib raug zoo thaum lub rooj sib txoos zaum kawg.
Technical Specifications
|
Parameter |
Specification Range |
|
Khoom siv |
Aluminium (6061-T6, 7075-T6), Stainless hlau (304, 316, 17-4PH), Carbon Steel (1018, 4140), Brass, Titanium |
|
Lub hnab ntawv loj |
Txog li 1000 hli x 800 hli x 500 hli (Qhov loj dua ntsuas ntawm rooj plaub-los ntawm- rooj teeb tsa) |
|
Ua siab ntev |
Txuj: +/- 0.05 hli; Precision: +/- 0.01 hli (Qhov qhov siab qhov siab mus rau txoj kab uas hla 0.02 hli ntawm Txoj Haujlwm Tseeb) |
|
Machining raug |
Linear positioning: +/- 0.005 hli; Repeatability: +/- 0.003 hli |
|
Nto Roughness |
Machined: Ra 0.8 txog 3.2um; Ncej- tau ua tiav rau Ra 0.2 um |
|
Kev Ua Ntau Yam |
Qhov txoj kab uas hla ntawm txoj kab uas hla 1.0 hli mus rau txoj kab uas hla 50 hli; Xov loj los ntawm M2 txog M24, UNC/UNF |
|
Khoom siv & txheej txheem |
DMG MORI 4/5-Axis CNC Mills, Tij Laug High-Speed Tapping Centers, CNC tho txawv tshuab, Deburring & Chamfering chaw nres tsheb |
Cov yam ntxwv tseem ceeb
Positional Accuracy:Lub qhov chaw yog machined siv nruj fixturing thiab programmed datums kom muaj tseeb txoj hauj lwm geometric tolerances (GD&T), kom ntseeg tau poob - nyob rau hauv sib dhos yam tsis muaj re-reaming.
Tswj Repeatability:Cov cuab yeej ua haujlwm tsis siv neeg-txoj kev programming thiab hauv- kab cuab yeej hnav cov nyiaj them nyiaj tswj hwm qhov sib npaug ntawm qhov sib xws ntawm thawj tus qauv mus rau kaum- txhiab daim ntau lawm.
Complex Geometry Integration:Multi-axis milling tso cai rau drilling, hnab tshos, counterboring, thiab angular clearance txiav kom tiav nyob rau hauv ib tug setups, txo cov cumulative machining yuam kev.
Flexible Batch Production:Txhim kho cov cuab yeej kho kom zoo thiab nrawm- hloov lub puab tsaig muag kom haum raws li kev ua qauv ua haujlwm tsawg li 10 daim mus txog rau tag nrho - nplai ntau lawm ntawm 10,000+ units.
Optimized nto tiav:Tswj tus nqi pub noj thiab tshwj xeeb txiav cov kua dej tshem tawm cov micro-burrs ntawm lub qhov tawm thiab txo qhov ripple ntawm lub ntsej muag tseem ceeb.
Tight Tolerance Peev Xwm:Kev tswj xyuas thermal nruj nyob rau hauv machining ib puag ncig tiv thaiv qhov dav dav thaum tuav ntau - deg flatness thiab qhov sib npaug ntawm qhov ntev ntawm 0.01 hli.
Daim ntawv thov
Automotive:Chassis reinforcement brackets, powertrain mounting brackets, thiab automated vuam jig Cheebtsam.
Khoom siv kho mob:Imaging tshuab cov qauv thav duab, phais neeg hlau caj npab pob qij txha, thiab cov cuab yeej kuaj mob sab hauv mounting brackets.
Aerospace:Sab hauv cabin structural brackets, avionics enclosure mounts, thiab lub teeb structural stiffeners.
Automation & Robotics:Xaus- ntawm- caj npab tooling (EOAT) mounting brackets, multi-axis gantry txuas daim hlau, thiab sensor mounting brackets.
Electronics:Tus neeg rau zaub mov khib cov qauv brackets, lub dab dej kub mounting brackets, thiab enclosure chassis stiffeners.
Khoom siv:Heavy press structural brackets, hydraulic manifold mounting daim hlau, thiab conveyor system txhawb brackets.
Khoom siv & Nto tiav
Cov khoom xaiv
Aluminium Alloys:6061-T6, 7075-T6, 5083, 2024
Stainless hlau:304 / 304L, 316 / 316L, 17-4PH, 420L
Carbon & Alloy hlau: 1018, 1045, 4140, 4340
Engineering Plastics:Delrin (POM), PEEK, Nylon, PTFE
Tsis yog -Ferrous Metals:Brass (C36000), tooj liab, Bronze
Nto tiav
Anodizing (Hom II & Hom III Hardcoat):Ntshiab, dub, liab, los yog xim kev cai; txhim kho corrosion kuj thiab nto hardness.
Chemical Conversion Txheej (Alodine / Irridite):MIL-DTL-5541 raws chromate hloov dua siab tshiab rau txhuas conductivity thiab corrosion tiv thaiv.
Passivation:ASTM A967 tshuaj kho rau stainless hlau kom tshem tawm cov hlau dawb thiab txhim kho oxide txheej tsim.
Electroplating:Zinc plating (ntshiab / daj), nickel plating, thiab electroless nickel plating (ENP) rau hnav thiab corrosion kuj.
Abrasive Blasting & Hmoov Txheej:iav hlaws blasting lossis sandblasting ua raws li electrostatic polyester / epoxy hmoov txheej.
Customization thiab OEM
Drawing / CAD Cov Ntaub Ntawv Ntsuam Xyuas:Pab pawg neeg tsim khoom ntsuas 2D / 3D cov ntaub ntawv (STEP, IGES, SolidWorks, AutoCAD DWG / PDF) rau kev tsim khoom (DFM) hauv 24 teev.
Custom Dimensions:Kev hloov pauv tag nrho rau lub tshuab brackets rau tsis yog - tus qauv ntev, thicknesses, thiab complex contour profiles ib tus neeg siv khoom tshwj xeeb.
Tolerance Requirements:Kev cai GD&T callouts txhawb, suav nrog perpendicularity, parallelism, concentricity, thiab profile tolerances.
Kev them nyiaj yug khoom siv:Kev taw qhia txog cov ntaub ntawv qib, kev kho cua sov, thiab lub zog - rau - qhov hnyav piv rau qhov chaw ua haujlwm.
Prototype & Mass Production:Kev tsim qauv nrawm nrawm xa tuaj hauv 5 mus rau 7 hnub ua haujlwm, nrog lub peev xwm loj tuaj yeem ua rau siab - ntim daim pam xaj thiab teem sijhawm tso tawm.
Kev Tswj Xyuas Zoo
Cov txheej txheem tsim khoom raug saib xyuas los ntawm kev tshuaj xyuas cov txheej txheem los txheeb xyuas kev ua raws li kev kos duab engineering:
Kev tshuaj xyuas CMM:Hexagon Coordinate Measuring Machines txheeb xyuas qhov nyuaj 3D profiles, qhov chaw nyob deb, thiab geometric kam rau ua.
Dimensional soj ntsuam:Calibrated digital calipers, micrometers, pin gauges, xov plug/ring gauges, thiab siab masters siv rau hauv -txoj kev thiab zaum kawg checks.
Surface Roughness Testing:Mitutoyo profilometers ntsuas Ra qhov tseem ceeb ntawm qhov tseem ceeb mating ntsej muag thiab bore phab ntsa.
Kev tshuaj xyuas cov khoom:Mill Test Reports (MTRs) tau txheeb xyuas tawm tsam cov khoom siv raw khoom tuaj rau cov tshuaj muaj pes tsawg leeg thiab cov khoom siv tshuab.
Kev soj ntsuam zaum kawg:100%. Cov ntaub ntawv soj ntsuam (FMEA / ISIR / PPAP Qib 3 muaj nyob rau ntawm kev thov).
Ntim & Xa
Kev Tiv Thaiv Ntim:Cov khoom ntiag tug sib cais siv kaw- xov tooj ntawm tes ua npuas ncauj, tiv thaiv- cov hnab ntim VCI, lossis cov tais thermoformed los tiv thaiv kev thauj mus los thiab khawb.
Batch Identification:Cov ntawv sau npe nrog cov lej, hloov kho qib, cov lej ntsuas kub, thiab cov cim kom muaj nuj nqis rau kev taug qab tag nrho.
Export Ntim:Muab ob npaug rau-phab ntsa corrugated master cartons ruaj ntseg ntawm ISPM 15-raws li cov ntoo pallets ua kom sov rau kev thauj khoom thoob ntiaj teb.
Lub Sijhawm Lead:Prototypes: 5 mus rau 7 hnub ua haujlwm; Ntau lawm khiav: 15 mus rau 25 hnub ua hauj lwm nyob ntawm qhov ntim, khoom muaj, thiab lwm yam nto tiav.
FAQ
Thov ib daim Quote
Txhawm rau kom tau txais cov lus hais thiab DFM cov lus tawm tswv yim hauv 24 teev, thov xa koj cov lus qhia thiab CAD cov ntaub ntawv ncaj qha los ntawm peb lub vev xaib engineering lossis email.
Yuav tsum tau RFQ Xa Daim Ntawv Teev Npe:
3D CAD Cov Ntaub Ntawv & 2D Drawing:(Cov ntaub ntawv: .STEP, .IGES, .PDF nrog qhia meej GD&T callouts thiab xov specifications)
Khoom Qib:(piv txwv li, Aluminium 6061-T6, Stainless hlau 304)
Ntim:(Prototype quantity vs. txhua xyoo kwv yees ntim / batch tso tawm)
Surface Finish Requirements:(piv txwv li, Hom II Anodized, Passivated, Raw Machined)
Cov ntaub ntawv zoo xav tau:(Txoj Kev Tshawb Fawb Tshaj Tawm vs. PPAP Qib 3 / ISIR)
Cim npe nrov: cnc drilled brackets, Tuam Tshoj cnc drilled brackets manufacturers, lwm tus neeg, Hoobkas

