Kev cai CNC iav qhov chaw|Precision Machined Gears & Cheebtsam
Product Overview
Kev cai CNC iav qhov chaw engineered rau industrial fais fab kis tau tus mob, tswj kev txav, thiab siab -torque drives. Peb tshuab complex iav profiles ncaj qha los ntawm cov khoom bar Tshuag, billets, los yog forgings raws li koj engineering drawings thiab geometric dimensioning thiab tolerancing (GD&T) specifications.
Kev tsim khoom lag luam koom ua ke ntau -axis CNC tig chaw, 5-axis milling tshuab, thiab cov khoom siv tshwj xeeb hobbing thiab shaping khoom los tsim spur iav, helical iav, bevel iav, iav sab hauv, thiab splined shafts.
Ua rau OEM mechanical engineers thiab pab pawg neeg tsim khoom lag luam uas yuav tsum tau ua raws li kev ua haujlwm nruj, peb cov txheej txheem tsim khoom ua kom zoo los ntawm ib qho - daim qauv qauv mus rau nruab nrab - mus rau - siab ntim serial khiav nrog cov ntaub ntawv pov thawj - rau - batch repeatability.
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![Custom CNC Iav Cheebtsam]()
Custom CNC Iav CheebtsamKev cai CNC iav Cheebtsam tsim nruj me ntsis rau engineering prints thiab 3D CAD qauv. Kev tsim khoom tsom mus rau qhov tseeb lub zog xa mus rau cov ntsiab lus - suav nrog spur, helical, bevel, worm, -
![CNC Worm Gears]()
CNC Worm GearsKev cai CNC machined worm gears rau siab - piv ceev txo thiab torque kis tau tus mob nyob rau hauv uas tsis yog -kev sib tshuam ncej configurations. Ua tiav ntawm ntau-axis CNC hobbing, milling, -
![CNC Bevel iav]()
CNC Bevel iavKev cai CNC bevel iav yog engineered rau kev sib tshuam los yog txoj cai - lub kaum sab xis ncej fais fab kis tau tus mob, siv hnyav nyob rau hauv hnyav - lub luag hauj lwm gearboxes, automotive sib -
![CNC Helical iav]()
CNC Helical iavCNC helical gears feature angled hniav engineered rau gradual hniav kev koom tes, ua rau cov load ntau dua - bearing muaj peev xwm, smoother ua hauj lwm, thiab txo suab nrov ntawm siab rotational -
![CNC Spur Gears]()
CNC Spur GearsKev cai CNC machined spur iav engineered rau parallel -axis fais fab kis nyob rau hauv industrial gearboxes, automation drives, thiab precision machinery. Featuring ncaj cov hniav thaum uas tig mus -
![CNC Machined Gears]()
CNC Machined GearsKev cai CNC machined iav yog precision fais fab kis tau tus mob cov khoom tsim kom paub tseeb engineering kos duab. Peb tsim spur gears, helical gears, bevel gears, worm gears, thiab internal gears
Technical Specifications
|
Parameter |
Specification Range |
|
Khoom siv |
Alloy Steels (4140, 4340, 8620, 20CrMnTi), Stainless hlau (304, 316, 17-4PH), Aluminium (6061, 7075), Brass, Bronze, Engineering Plastics (POM, PEEK) |
|
Loj Muaj Peev Xwm |
Sab nraud txoj kab uas hla: 10mm txog 800mm; Ntev / Qhov siab: Txog 600 mm |
|
Dimensional kam rau ua |
Txog li +/- 0.005 hli (nyob ntawm geometry, loj, thiab qib khoom) |
|
Gear Accuracy Class |
DIN Chav Kawm 6 txog 9 / AGMA Chav Kawm 10 txog 12 |
|
Nto Roughness |
Ra 0.4 mus rau 1.6 um ntawm cov hniav nquag thiab cov kabmob |
|
Kev Ua Ntau Yam |
Module 0.5 txog Module 10, Diametral Pitch 2.5 txog 48 |
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Khoom Siv & Cov Txheej Txheem |
5-Axis CNC Machining Centers, CNC Tig-Milling Centers, CNC Iav Hobbing, Iav Shaping, CNC Cylindrical Sib Tsoo, Tswj Thaum Tshav Kub Kub (Carburizing, Induction Hardening, Nitriding) |
Dimensional raug:
Kev tswj nruj ntawm cov hniav tuab, lub suab lub voj voog khiav tawm, thiab kev sib koom ua ke txo qis kev sib kis rov qab thiab lub suab nrov ua haujlwm.
Batch Repeatability:
Cov cuab yeej siv txoj hauv kev ua tiav thiab hauv - txheej txheem ntsuas ntsuas xyuas kom ntseeg tau tias kev ua tau zoo ib yam thoob plaws ntau ntau lawm.
Complex Geometry:
Multi-axis machining sib txuas cov iav hniav, sab hauv splines, keyways, hla- qhov, thiab nrhiav lub ntsej muag nyob rau hauv ib qho kev teeb tsa kom txo qis qhov chaw ua yuam kev.
Nto Zoo:
Optimized pub tus nqi thiab kev ua tiav theem nrab ua tiav qhov qis Ra qhov tseem ceeb ntawm cov hniav txhuam hniav kom txo qis kev sib txhuam coefficient thiab hnav tus nqi.
Tight Tolerances:
Muaj peev xwm tuav sub-micron kam rau ua rau qhov tseem ceeb ntawm cov kabmob haum, bores, thiab ncej rooj zaum diameters.
Daim ntawv thov
Automotive:
Cov tsheb ciav hlau kis tau tus mob, cov khoom sib txawv sib txawv, cov kauj tsheb kauj vab pinions, thiab cov roj twj tso kua mis tsav lub zog.
01
Industrial Automation:
Precision planetary gearboxes, robotic actuator drives, thiab synchronized lub sij hawm mechanisms.
02
Aerospace:
Mechanical actuator gears, auxiliary power unit Cheebtsam, thiab tshwj xeeb kis tau tus mob vaj tse.
03
Khoom siv kho mob:
Cov cuab yeej siv hluav taws xob phais tsav tsheb, kev kuaj mob scanner positioning mechanisms, thiab infusion twj tso kua mis gearheads.
04
Robotics & Electronics:
Miniature txo cov iav units thiab siab -kev daws teeb meem servo lub cev muaj zog iav Cheebtsam.
05
Khoom siv & Nto tiav
Cov khoom xaiv
Alloy Steels:AISI 4140, AISI 4340, AISI 8620, 20CrMnTi (tsim rau cov ntaub ntawv hardening thiab siab- kev ntxhov siab qaug zog).
Stainless hlau:AISI 304, AISI 316, 17-4PH Precipitation Hardening Stainless Steel (tso rau kev tiv thaiv corrosion thiab lub zog ntawm cov qauv).
Tsis yog -Ferrous Metals:Aluminium 6061-T6, 7075-T6; Phosphor Bronze, Aluminium Bronze (siv rau kev sib txhuam qis qis qis ua ke).
Plastics:Delrin (POM), PEEK, Nylon (xaiv rau lub teeb yuag, qis - suab nrov, lossis qhov chaw ua haujlwm tsis muaj roj).
Surface Finishes & Kev kho cua sov
Kev kho cua sov:Carburizing thiab Case Hardening (HRC 58-62), Induction Hardening, Through-hardening, Gas Nitriding.
Coatings & Platings:Dub Oxide, Anodizing (Hom II & III), Electroless Nickel Plating, Passivation, Zinc Plating.
Mechanical Finishing:Txhaj Peening (rau qhov seem compressive kev nyuaj siab thiab qaug zog ntxiv zog), iav sib tsoo, vibratory Deburring.
Kev tsim khoom raug ua nruj me ntsis raws li cov neeg siv khoom- muab cov pob khoom engineering.
Drawing / CAD Cov Ntaub Ntawv:Cov hom ntawv lees txais suav nrog STEP, IGES, Parasolid, DXF, thiab 2D PDF engineering kos duab uas ua tiav GD&T kam rau ua.
Custom Dimensions:Customized module, lub ntsej muag dav, lub kaum sab xis siab (14.5 degree, 20 degree, 25 degree), thiab helix lub kaum ntse ntse specifications.
Tolerance Requirements:Kev cai haum cov chav kawm (piv txwv li, H7, g6) thiab daim ntawv thov - cov kev faib tawm tshwj xeeb.
Kev xaiv khoom siv:Kev xa ncaj qha ntawm cov ntaub ntawv pov thawj uas tau lees paub raws li ASTM, AISI, DIN, lossis JIS cov qauv, muab nrog Daim Ntawv Pov Thawj Mill Test (MTC).
Prototype & Mass Production:Kev teeb tsa tshwj xeeb rau kev ua haujlwm sai sai (1-10 daim) scaling ncaj qha mus rau kev tsim khoom (1,000+ pieces).
Kev Tswj Xyuas Zoo
Kev tsim khoom zoo raug txheeb xyuas los ntawm kev ntsuas ntsuas thiab ntsuas cov txheej txheem ua ntej ntim:
3D kev sib koom tes ntsuas cov tshuab tshawb xyuas cov iav cov hniav sib tsoo, cov kaum sab xis, thiab qhov chaw tshwj xeeb.
Calibrated micrometers, bore gauges, pin gauges, thiab optical comparators xyuas cov diameters sab nrauv, bore loj, thiab axial lengths.
Hu rau profileometers ntsuas Ra tus nqi thoob plaws cov hniav thiab cov chaw zaum hauv phau ntawv xov xwm.
Spectral tsom xam thiab kuaj hardness (Rockwell / Vickers) xyuas cov tshuaj muaj pes tsawg leeg thiab cov ntaub ntawv hardening qhov tob.
100% kev kuaj pom pom rau burrs, huv xov, thiab khaws cia raws li txoj cai. Daim Ntawv Qhia Txog Kev Tshawb Fawb (IR) thiab Cov Ntawv Qhia Txog Cov Khoom Siv (MTR) yog muab rau txhua qhov khoom xa tuaj.
Ntim & Xa
Kev Tiv Thaiv Ntim:
Ib tus neeg VCI (Volatile Corrosion Inhibitor) los tiv thaiv- lub hnab xeb, kev cai CNC- cov khoom siv EVA ua npuas ncauj, lossis hnyav -cov dej num corrugated cais kom tshem tawm cov hniav chipping thiab kev thauj mus los.
Batch Identification:
Barcoded daim ntawv lo rau sab nrauv qhia cov lej ib feem, hloov kho qib, cov lej kub ntau, thiab qhov ntau npaum li cas.
Export Ntim:
ISPM 15 raws li fumigated ntoo crates los yog ntxiv ob npaug -phab ntsa cartons tsim rau thoob ntiaj teb freight tuav.
Lub Sijhawm Lead:
Prototypes xa hauv 7-15 hnub; serial ntau lawm xaj xa tuaj nyob rau hauv 3-5 lub lis piam nyob ntawm seb muaj cov khoom siv raw, kev kho cua sov, thiab kev txiav txim ntim.
FAQ
Thov ib daim Quote
Txhawm rau pib qhov kev tshuaj xyuas thiab kev hais tawm, thov xa koj qhov project cov ntaub ntawv pob rau peb pab pawg engineering nrog cov ntsiab lus hauv qab no:
Part Drawing / 3D CAD Cov Ntaub Ntawv (2D PDF kos duab nrog GD&T callouts xav tau)
Khoom Specification (qib thiab tus qauv)
Quantity (Cov qauv piv txwv suav thiab kwv yees siv txhua xyoo)
Target Delivery Hnub
Raws li ib qho ntawm cov kws tshaj lij cnc iav qhov chaw tuam ntxhab thiab cov muag khoom hauv Suav teb, peb tau tshwj xeeb los ntawm cov khoom zoo thiab tus nqi zoo. Yog tias koj yuav mus rau cov lag luam wholesale kev cai ua cnc iav qhov chaw, txais tos kom tau txais cov lus hais los ntawm peb lub hoobkas. Tsis tas li, OEM & ODM kev pabcuam muaj.
Cov Khoom Nrov
