CNC Helical iav|Kev cai Precision Machining Solutions
CNC helical gears feature angled hniav engineered rau gradual hniav kev koom tes, ua rau cov load ntau dua - bearing muaj peev xwm, smoother ua hauj lwm, thiab txo suab nrov ntawm siab rotational speeds piv rau spur zog. Siv feem ntau nyob rau hauv hnyav- lub luag haujlwm gearboxes, industrial automation drives, thiab precision fais fab kis sib dhos.
Kev tsim muaj peev xwm ua ke ua ke 5-axis milling, precision hobbing, thiab profile sib tsoo rau lub tshuab nyuaj iav geometries los ntawm cov khoom tuav, forgings, los yog castings, tswj nruj tswj xyuas cov hniav flank kawm, cov hauv paus hniav, thiab bore concentricity.
Technical Specifications
|
Parameter |
Txuj peev xwm |
High- Qib Precision |
|
Khoom siv |
Alloy Steels, Stainless Hlau, Bronze, Engineering Plastics |
20CrMnTi, 42CrMo4, 17CrNiMo6, 316L, Delrin |
|
Qhov Loj |
Sab nraud txoj kab uas hla: 20mm - 600mm |
Sab nraud txoj kab uas hla: mus txog 800 mm |
|
Ua siab ntev |
± 0.005 hli |
± 0.002 hli (cov ntaub ntawv tseem ceeb / bores) |
|
Qib raug |
DIN 7 / AGMA Q10 |
DIN 4-5 / AGMA Q12 (Ground profiles) |
|
Nto Roughness |
Ra 0.4 mus rau 1.6um (Tooth flank) |
Ra 0.1 mus rau 0.2um (Superfinished) |
|
Kev Ua Ntau Yam |
Module 0.5 rau Module 10 |
Module 0.2 rau Module 16 |
|
Khoom siv / txheej txheem |
CNC Hobbing, 5-Axis Milling, CNC Iav Shaper, Induction Hardening, CNC Iav Sib Tsoo |
Ntsiab nta
Cov hniav Profile tseeb:Tswj involute profiles thiab helix lead cov ces kaum txo qhov kev sib kis yuam kev, backlash, thiab ua hauj lwm kev co nyob rau hauv hnyav mechanical loads.
Batch Repeatability:Automated CNC hobbing cycles thiab kaw -Loop soj ntsuam xyuas kom muaj qhov sib xws ntawm cov khoom siv los ntawm 50 mus rau 10,000 units.
Complex Geometry Integration:Muaj peev xwm ua rau lub tshuab sib xyaw ua ke, cov kauj ruam hubs, keyways, sab hauv splines, thiab lightening pockets nyob rau hauv minimized setups.
Thermal Distortion Control:Tswj cov nqi pub noj thiab dej nyab daim ntawv thov kom tiv thaiv micro- cov txheej txheem tawg thaum tshem tawm cov khoom hnyav ua ntej kev kho cua sov.
Tight Concentricity:Ntxig-rau- suab- lub voj voog khiav tawm nyob rau hauv cov kev txwv nruj kom tshem tawm eccentric loading thiab ntxov ntxov ua rau qaug zog.
Daim ntawv thov
Automotive:Cov tsheb ciav hlau kis tau tus mob, hloov cov rooj plaub, thiab hluav taws xob txo tsheb gearboxes.
Khoom siv:Heavy-cov haujlwm ua haujlwm gearboxes, extrusion drives, thiab conveyor fais fab tsheb ciav hlau.
Automation & Robotics:Precision planetary gearboxes, actuator tsav sib dhos, thiab ntau -axis sib koom ua ke.
Aerospace & Kws muaj txuj ci:Kev ua haujlwm mechanisms, pab pawg fais fab, thiab tswj cov tsheb ciav hlau ntog.
Cov cuab yeej kho mob:Surgical robotics iav drives thiab kuaj cov duab rotation mechanisms.
Khoom siv & Nto tiav
Alloy & Carbon Steels:20CrMnTi, 42CrMo, 8620, C45 (muab nrog roj carburizing, case hardening, los yog los ntawm - hardening xaiv mus txog 58-62 HRC).
Stainless hlau:304, 316, 17-4PH (corrosion-resistant fais fab kis).
Tsis yog -Ferrous Metals:Phosphor bronze (CuSn12), aluminium alloys (7075-T6).
Kev kho cua sov & ua tiav:Induction hardening, nitriding, dub oxide, passivation, thiab precision iav sib tsoo.
Customization & OEM
Drawing / CAD Cov Ntaub Ntawv:Comprehensive DFM (Design for Manufacturing) tshuaj xyuas ntawm STEP, IGES, Parasolid, lossis 2D PDF technical drawings.
Custom Dimensions:Tag nrho customization ntawm module, lub kaum sab xis siab (feem ntau 20 degree), helix lub kaum sab xis, lub ntsej muag dav, thiab bore configurations.
Tolerance Requirements:Kev ua tiav ntawm cov neeg siv khoom- tau qhia txog ISO/DIN cov chav kawm kam rau ua, cov qib tiav saum npoo, thiab qhov tsis ua tiav.
Kev xaiv khoom siv:Cov ntaub ntawv pov thawj cov ntaub ntawv pov thawj nrog tag nrho cov ntawv xeem ntsuas (MTR) ua raws li ASTM, DIN, lossis JIS cov qauv.
Prototype & Mass Production:Kev nrawm nrawm ntawm cov qauv ntawm 5-axis mills ua raws li kev ua haujlwm siab thiab sib tsoo kab rau ntim ntau lawm.
Kev Tswj Xyuas Zoo
Kev tshuaj xyuas CMM:Hexagon Coordinate Measuring Machine rau 3D pov thawj ntawm tag nrho qhov ntev, pitch diameters, thiab spatial geometry.
Dimensional soj ntsuam:Calibrated micrometers, bore gauges, pin gauges, thiab optical comparators.
Surface Roughness Testing:Hu rau profilometers ntsuas cov hniav flank thiab phau ntawv Ra tsis.
Kev tshuaj xyuas cov khoom:Spectrometer cov ntaub ntawv pov thawj thiab Rockwell/Vickers hardness test post-kev kho cua sov.
Kev soj ntsuam zaum kawg:100% kev tshuaj xyuas qhov muag thiab qhov ntsuas qhov ntsuas tau ua raws li ISO 2859-1 (AQL cov qauv) lossis cov phiaj xwm tswj xyuas cov neeg siv khoom tshwj xeeb.
Ntim & Xa
Kev Tiv Thaiv Ntim:Tus kheej VCI (Volatile Corrosion Inhibitor) los tiv thaiv -rust bagging thiab ntom ua npuas ncauj compartmentalized cartons los tiv thaiv fragile hniav flanks.
Batch Identification:Laser -etched ib feem naj npawb, cov xov tooj cua sov, thiab traceable barcode labeling ntawm tag nrho cov ntim ntim.
Export Ntim:ISPM 15 raws li cua sov-kho ntoo crates lossis hnyav- lub luag haujlwm corrugated ntim rau kev nyab xeeb kev thauj khoom thoob ntiaj teb.
Lub Sijhawm Lead:Prototypes xa hauv 2-3 lub lis piam; ntau lawm batch teem rau Kanban, daim pam txiav txim, los yog taag tus xa khoom kwv yees.
FAQ
Thov ib daim Quote
Xa koj cov ntaub ntawv thev naus laus zis rau kev tshuaj xyuas engineering thiab kev hais lus raug cai. Xyuas kom cov pob khoom muaj xws li:
- Part Drawing / 3D CAD Cov Ntaub Ntawv (STEP hom nyiam)
- Khoom Siv Lub Npe & Kev Kho Kub Kub Specification
- Target Production Quantity (Ntau xyoo ntim & batch loj)
- Cov Chav Kawm Tolerance & Gear Accuracy Qib (piv txwv li, DIN / AGMA)
- Target Delivery Timeline
Cim npe nrov: Tuam Tshoj cnc helical iav manufacturers, lwm tus neeg, Hoobkas
